10 Dec 2024
A closeup of white, plastic foam soundproofing material.

As the demand for lighter, more durable, and cost-effective materials continues to grow, plastic foaming has emerged as a promising solution in the world of injection molding. But what exactly is foam injection molding, and how does it compare to traditional methods? Let’s dive into the details of this innovative process and explore its benefits. […]

11 Nov 2024
A 3D model for an AI design floats in an artist's rendition of an internet ether.

In recent years, Artificial Intelligence (AI) has become a transformative force in various industries, including manufacturing. With the advent of AI design capabilities, like AI 3D printing, the question arises: can AI-generated designs be effectively used in injection molding? As the technology evolves, it’s clear that AI is making significant strides in the field of […]

14 Oct 2024
A pair of clear, acrylic safety glasses rests folded on a blue background.

Acrylic injection molding is a popular method for creating durable, transparent, and lightweight parts. Its versatility and resilience make it an excellent choice for various applications, from automotive components to consumer electronics. In this guide, we’ll explore why acrylic is a top choice for injection molding, how to design parts effectively, and whether acrylic injection […]

09 Sep 2024
Three transparent, acrylic chairs are lined up on a white background. They are each a different color: green, blue, and red.

What is acrylic molding? Acrylic molding is a process for creating plastic parts from acrylic materials. It involves melting acrylic pellets and injecting them into a mold to form specific shapes. This technique is widely used in various industries due to acrylic’s versatility and clarity.   5 Advantages of Acrylic Injection Molding Requires Less Energy […]

12 Aug 2024
Many pins puncture a blue, minimalist map of North America. The United States is the main focus.

The decision of where to source your injection molds is crucial, impacting not only your production costs but also the quality and reliability of your products. Rex Plastics, a USA-based injection molding company, offers numerous advantages that make it the optimal choice over offshore suppliers.   Chinese Molds vs U.S. Molds When comparing Chinese molds […]

A twenty dollar bill slithers through two metal gears. The number 20 on this US dollar is clearly visible.

Scaling up to production cost efficiently involves optimizing processes and minimizing costs without compromising quality. By carefully planning each step and leveraging the right resources, you can achieve a seamless transition from prototype to full-scale injection molding production.   Is injection molding expensive? Injection molding can be perceived as expensive due to the initial costs […]

10 Jun 2024
A CNC machine is milling away at a piece of metal, sending sparks flying in all directions. This machining process is more precise than others, such as 3D printing.

In the world of manufacturing, two prominent techniques stand out: 3D printing and CNC machining. Both offer unique advantages and are suited for different applications. Understanding the distinctions between these methods is crucial for making an informed decision for your project. Let’s showcase the specifics to help you determine the best approach for your needs. […]

13 May 2024
Plastic gears sit on top of a stack of paper money.

Injection molding is a popular manufacturing process for producing high-quality plastic parts in large volumes. However, the costs associated with injection molding can add up quickly, making it essential to find ways to minimize these expenses without compromising on quality. In this blog, we’ll explore various tips and strategies to help you make injection molding […]

15 Apr 2024
Three cutting boards made of high-density polyethylene lay side-by-side on a countertop.

Polyethylene (PE) and polypropylene (PP) are both thermoplastic polymers, each possessing distinct properties and applications. When comparing polypropylene to polyethylene, it is crucial to recognize that they serve different purposes and are not always interchangeable. Polyethylene is derived from the polymerization of ethylene, while polypropylene results from the polymerization of propylene. Understanding these differences is […]

11 Mar 2024
A close up of a blue zipper that's closed. The zipper is made of polyamide, also known as nylon.

Polyamide is a versatile and widely used material in various industries, including injection molding. This blog will explore the different types of polyamides, their applications, and why they are an excellent choice for your next injection molding project.   What is polyamide? Polyamide, commonly known as nylon, is a synthetic polymer. It’s characterized by its […]